After-sales Service: | 365 Days |
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Warranty: | 180 Days |
Ignition Mode: | Compression-Ignition |
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Product Description
4HK1 Remanufactured Engine Product Introduction
Product Overview
The 4HK1 remanufactured engine is a high-quality powertrain that is professionally repaired and upgraded based on the original 5.2L inline 4-cylinder turbocharged diesel engine. Through a strict remanufacturing process, the performance is restored to more than 95% of the new engine standard, suitable for light/medium trucks, construction machinery, generator sets and other equipment, providing a cost-effective alternative.
Core Advantages
Original-level remanufacturing standards
Using ISO 9001 certified processes, core components (cylinder block, crankshaft, turbine) are repaired according to technical specifications.
Key accessories use original/OEM equivalent parts (such as injectors, piston rings, bearings).
Performance and reliability
Power restored to 190-240 HP, torque 500-600 Nm (depending on the tuning version).
Optimized fuel injection system, fuel consumption is reduced by 10-15% compared to second-hand old engines.
Warranty and service
12 months or 100,000 km core component warranty (cylinder block, crankshaft, turbine).
Provide technical support and installation guidance (applicable models: ISUZ U ELF, FVR trucks, etc.).
Environmental compliance
Meet the National IV/Euro IV emission standards by default, and optionally upgrade DPF (particulate filter) or SCR (urea injection) to the National V/Euro V standards.
Remanufacturing process
Steps Operation content
Disassembly and cleaning Completely disassemble the engine, ultrasonic cleaning to remove carbon deposits and sludge, and detect part wear.
Precision inspection Three-dimensional measurement of cylinder block/crankshaft deformation, magnetic particle inspection for cracks, and scrapping of unrepairable parts.
Core repair Cylinder boring and shaft grinding, replacement of piston rings/bearings, repair of turbochargers (or replacement).
Assembly test Assemble according to the original torque standard, bench test for more than 2 hours, and verify power, fuel consumption, and emission data.
Surface treatment Spray the original color and mark the remanufacturing number (support traceability).
Optional configuration
Basic version: restore to the original standard performance (recommended for general use).
High performance version:
Enhanced turbocharging (peak torque increased by 10%).
Upgraded low friction piston ring (reduced fuel consumption).
Special adaptation:
Generator set PTO interface.
Construction machinery hydraulic pump drive flange.
Typical adaptation models
Trucks: ISUZ U ELF N series, FVR, FVZ
Construction machinery: excavators (such as ZX120), forklifts
Generator sets: 100-150kW diesel generators
Delivery and after-sales
Global delivery: support export packaging (wooden box/iron frame), provide CE certification documents.
Technical support: free maintenance manuals, circuit diagrams and fault code interpretation.
Why choose us?
Ten years of engine remanufacturing experience
Flexible customization (power adjustment, accessory adaptation)
Consult now! Get your exclusive 4HK1 remanufacturing plan and quotation.
(Attachment: It is recommended to display bench test videos + customer cases to enhance credibility!)
Product Parameters
Engine Model | 4HK1-TC / 4HK1-TCN (Turbocharged Intercooler) |
Displacement | 5.2L |
Bore × Stroke | 115mm × 125mm |
Fuel System | High Pressure Common Rail (Original) / Upgradeable Electronically Controlled Pump |
Power / Torque | 190-240 HP / 500-600 Nm |
Oil Capacity | 12-14L |
Applicable Equipment | ISUZ U ELF Truck, FVR Truck, Crane, Generator Set |
Q: What is your delivery time?
A: The delivery time is within 15 working days.
Q: What is the payment term?
A: Normally we accept 30% deposit by TT for production, 70% balance by TT before shipping.
Q: What color can I choose?
A: We can customize the color according to your color number.
Q: Can I see the production progress after order?
A: Yes, during production, we can make video call and we could take photos/videos for your reference.
Q: What kind of service can I get from you if I buy? How can I get parts?
A: We have 1 year warranty for each machine.Within 1 year warranty, if any parts failure caused by quality issues, the new parts would be sent to you free of charge within 5 working days. We have professional after sales department to support for you at any time.